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Hi, I am XENIA! Discover our entire Technology and Automation Portfolio.
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The NEXT GENERATION Assembly Cell
XENON Assembly Automation Line
XENON Energy Solutions
ASSEMBLY AUTOMATION FOR A BETTER TOMMOROW
Our portfolio has received a new boost with XENON Energy. Focusing on solar cells, electrolyzers/fuel cells and power electronics, XENON is making a valuable contribution to securing a sustainable future.
Electrolyzers
Production of green hydrogen by electrolysis.
We design and develop automation equipment for the series production of electrolyzers:
Component Production
Stack Assembly
System Assembly
Fuel Cells
Production of green hydrogen by electrolysis.
We design and develop automation equipment for the series production of electrolyzers:
Component Production
Stack Assembly
System Assembly
Power Electronics
Production of green hydrogen by electrolysis.
We design and develop automation equipment for the series production of electrolyzers:
Component Production
Stack Assembly
System Assembly
Assembly lines and test equipment for fuel cells and electrolyzers
As a leading automation specialist, we design and develop automation equipment for the series production of fuel cell and electrolysis systems.
Stack
Handling & Stacking
Camera-guided handling and high-precision positioning of individual stack layers within short cycle times.
KEY TECHNOLOGIES
Any Feeder
Cartesian System
SCARA Robots
Separating & Feeding
Supply and separation of partly limp stack comonents
in an automated manner.
KEY TECHNOLOGIES
Palletizer
Coveyer System
Inspection and Cleaning
Testing & Inspection
Seamless traceability during the whole process and final tests ensures a maximum of quality and stack performance.
KEY TECHNOLOGIES
Optical Inspection
Leak Test
Electrical Test
Compressing & Tensioning
Fixing and tensioning the stack through application of homogeneous force and mounting tie rods or straps.
KEY TECHNOLOGIES
Stroke Force monitored Compressing
Screwing
Hide Cell Cover
STACK ASSEMBLY for SOC and PEM
Feeding
Separating
Stacking
Compressing & Tensioning
Sintering
Joining
Testing
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From multi-axis gantry systems to SCARA and 6-axis robot systems, our robotics solutions enable flexibly configurable component handling.
The validation of the processes is carried out by simulation and virtual commissioning, among other things.
Digital Services
In addition to highly automated production facilities, Industry 4.0 requires comprehensive digital and intelligent networking of the individual production steps.
This is why XENON not only focuses on mechanical innovations, but also consistently invests in a digital portfolio.
XENIOS® – Digital Manufacturing – Smartly Combined
Assembly Automation
In over 30 years of experience, technologies have been developed in the field of assembly automation.
XENON's excellence lies in automation solutions that are particularly characterized by scalability, precision, cost efficiency and process speed.
Inspection Automation
Quality control and quality assurance are elementary components of production.
XENON ensures that these requirements are met by means of sophisticated automated testing systems.
Injection Molding Automation
From high-speed removal handling with upstream or downstream assembly steps to integrated end-of-line inspection stations and parts packaging, XENON offers turnkey injection molding automation.
Cooling/Heating
Whether automated heating or cooling - precise temperature changes require high process accuracy and comprehensive material know-how.
Heating and cooling path
Technology Modules & Variants
Convection oven
Infrared oven
Heating by contact
Water cooling
Cleaning
In preparation for follow-up processes, surfaces are cleaned of unwanted adhesions. A variety of physical-mechanical or thermal processes are used for this purpose.
Heating and cooling path
Technology Modules & Variants
Mechanical cleaning
CO2 cleaning
Plasma cleaning
Surface cleaning with pressurized air
Laser cleaning
Dispensing
XENON has extensive expertise in the automation of precise and repeatable dispensing and potting processes, regardless of the media to be applied.
Dispensing in vacuum
Technology Modules & Variants
Dispensing in vacuum
1C dispensing
2C dispensing
Grease dispensing
Solder paste dispensing
Spray lubrication
Thermal paste dispensing
Handling
Handling as the basis of assembly is an essential core of XENON's technological know-how. High-precision dynamic processes as well as cam-controlled movements are technologies that have been developed to series maturity over many years.
Handling of glass capillaries
Technology Modules & Variants
Robot handling
Cam controlled handling
Pneumatic handling
Electrical handling
Visual guided handling
Marking
Unique marking is required for assigning product-specific characteristic values or for tracking your product throughout the entire manufacturing process.
Laser marking
Technology Modules & Variants
Laser marking
Engraving
Tampon printing
Inkjet printing
Thermal transfer printing
Testing
Sophisticated testing capabilities safeguard the entire manufacturing process and ensure consistent product quality.
Laser marking
Technology Modules & Variants
Fluidic testing
Electrical test
Leakage test
Insulation test
Continuity test
Flow test
Mechanical test
Optical inspection
Geometric test
Functional test
Packaging
Innovative packaging technologies preserve the quality of your product and offer time and cost efficient manufacturing.
Packaging in trays
Technology Modules & Variants
Palletizing
Tray packaging
Tube packaging
Bag packaging
Bulk packaging
Blister belt packaging
Joining
XENON joining processes that are perfectly matched to the material and requirements promise durable and high-quality connections.
Optical position correction
Technology Modules & Variants
Press-fit connection
Contact assembly
Bonding
Welding
Screw assembly
Soldering
O-ring assembly
Laser plastic welding
Ultrasonic welding
Bending
Precisely formed components are essential for downstream assembly processes and significantly determine product quality. XENON has developed special technology modules for this purpose.
Swing bending contact strip
Technology Modules & Variants
Swing bending
Press brake bending
Roll bending
NC bending
Beading
Hot stamping
Straightening
Seperating
High-precision separation processes represent basic technologies in the XENON portfolio.
Punching from contact strip
Technology Modules & Variants
Drilling
Punching
Ultrasonic cutting
Mechanical cutting
Laser cutting
Milling
Laser ablation
Identify
After marking components or products, exact identification is the second most important element in dealing with the growing intralogistics requirements. (Traceability)
Data Matrix Code Scan & Fiducial Analysis
Technology Modules & Variants
DMC/Barcode reading
OCR - Optical Character Recognition
RFID reading
Feeding
Feeding a wide variety of components to each other in the correct position, with repeat accuracy and gently is essential for efficient material flow and the execution of downstream production processes.
Flex Feeding Systems
Technology Modules & Variants
Tray feeding
Tube feeding
Belt feeding
Bulk material feeding
Vibratory bowl feeding system
Linear feeding system
Flexible feeding system
Feeding
Feeding a wide variety of components to each other in the correct position, with repeat accuracy and gently is essential for efficient material flow and the execution of downstream production processes.
Input handling Trays
Dispensing/Dosing
XENON has extensive expertise in the automation of precise and repeatable dispensing and potting processes, regardless of the media to be applied.
Dispensing in vacuum
Lasering
In over 30 years of experience, technologies have been developed in the field of assembly automation.
XENON's excellence lies in automation solutions that are particularly characterized by scalability, precision, cost efficiency and process speed.
Laser plastic welding
Press-Fit-Assembly
XENON`s extensive portfolio has the right solution for a wide range of requirements, from single contact mounting to pin headers as well as arrays.
Press-fit PCB
Testing & Packaging
In over 30 years of experience, technologies have been developed in the field of assembly automation.
XENON's excellence lies in automation solutions that are particularly characterized by scalability, precision, cost efficiency and process speed.
Packaging in trays
Feeding
Feeding a wide variety of components to each other in the correct position, with repeat accuracy and gently is essential for efficient material flow and the execution of downstream production processes.
Heating
Whether automated heating or cooling - precise temperature changes require high process accuracy and comprehensive material know-how.
Plasma activation
Transfer Handling
Handling as the basis of assembly is an essential core of XENON's technological know-how. High-precision dynamic processes as well as cam-controlled movements are technologies that have been developed to series maturity over many years.
Injection Molding
From high-speed removal handling with upstream or downstream assembly steps to integrated end-of-line inspection stations and parts packaging, XENON offers turnkey injection molding automation.
Testing & Packaging
Sophisticated testing capabilities safeguard the entire manufacturing process and ensure consistent product quality.
Innovative packaging technologies preserve the quality of your product and offer time and cost efficient manufacturing.
Service Friendliness
The automation platform features a high level of serviceability with easily accessible maintenance interfaces and well thought-out installation routes that simplify every maintenance and repair task. Two separate control cabinets ensure clear separation of the functional areas and guarantee more safety during service work.
The main control cabinet contains the 230/400VDC components
Scalable User Interface
The lean, scalable HMI with a user-friendly touch display in 10" or 15" enables highly intuitive operation. Whether the door is open or closed, the control panel is always freely accessible. Together with XENIOS®, the powerful combination of classic machine control and master computer, you have full control over your production.
XENIOS® – Digital Manufacturing – Smartly Combined
Variable Cell Base
The variable cell system offers scalable dimensions in steps of 200 mm and enables flexible process configurations. In addition, the cell base has an adjustable ground clearance of up to 150 mm to adapt to different transport systems.
Variable Cellbase - Cell Configuration
Improved Cell Design
The structure consists of a stable frame constriction. All doors are framed and have an acrylic or polycarbonate glass pane. Each door is equipped with integrated safety locks that are cleverly integrated into the upper frame. This ensures that there are no restrictions in the process area. The frame construction is so robust that it can be used as a rack for process equipment.
XENIOS® – Digital Manufacturing – Smartly Combined
Additional Storage Modules
The cell housing provides versatile add-on modules for efficient storage of house control units, test equipment, change parts and even robot control cabinets.
Integration of these additional components is possible in both the lower and upper frames.
Interpolated 5 axis system for the realisation of any 3D path control for different process tasks in connection with the Gantry linear motor axis system (X-Y-Z).
2-Axis Workpiece Carrier
Quick-Change System-Interface - Handling
Handling as the basis of assembly is an essential core of XENON's technological know-how. High-precision dynamic processes as well as cam-controlled movements are technologies that have been developed to series maturity over many years.
Camera controlled handling
Quick-Change System-Interface - Dispensing
XENON has extensive expertise in the automation of precise and repeatable dispensing and potting processes, regardless of the media to be applied.
Dispensing in vacuum
Quick-Change System-Interface - Testing
Sophisticated testing capabilities safeguard the entire manufacturing process and ensure consistent product quality.
Inline Optical Inspection (AOI)
Quick-Change System-Interface - Screwing
Xenon integrates screwdriving systems for different torques in high-precision gantry systems with smart screwdriving monitoring
Optical position correction
Quick-Change System-Interface - Marking
Unique marking is required for assigning product-specific characteristic values or for tracking your product throughout the entire manufacturing process.
Laser marking
Fuel cell / Electrolyzer Stack
Fully automated assembly of a fuel cell stack
Key technologies
Position detection by laser line scanner
Camera for position detection and subsequent correction of the deposit position to eliminate individual part tolerances
Positioning of the elements by means of cardanic suspension
Removal of thin elements from a stack by pneumatic upstream fanning
Cameras for documentation at the top and bottom for traceability and quality assurance
Fuel Cell Stack Assembly Line
Control unit for autonomous driving
Near Range Camera System
Driver Assistance System
Key technologies
Dosing (thermal paste)
Assembly (printed circuit boards, housing, base plate)
Screws
Insert Mount Contact plug (pressfit) in PCB
Contacting for function test
Optical 3D measurement of contacts
Assembly system for a driver assistance controller
Squib Airbag Connector (Female)
Automatic Assembly of a Squib Airbag Connector
Key technologies
Dual rotary indexing table system
Feeding via vibratory spiral and linear conveyors
Separation of the components (cutting & bending of the pins)
Pick & place handling of pins/terminals
Final assembly by attaching/inserting the clamps in the housing
Laser marking of the OK parts
Fully automatic packaging by Scara robots in trays
Assembly System for Squib Airbag Connectors
DT-XT connector family
Assembly, Testing and Packaging of DT-XT Connector Systems
Key technologies
NC rotary indexing table system
Feeding of individual components via flexfeeder system
Glass rotary indexing tables for feeding bendable components
Optical quality assurance
Leak test
Laser marking
Tubular bag packaging
Test & Assembly Cell for DT-XT Connector Family
Multi-pole motor connectors & pin headers
Contact Assembly Line for Multi-Pin Connectors
Key technologies
3 placement modules, input & output cell
and 8 material feeding stations
Feeding of components via spiral and linear conveyors
Separation (punching or cutting of the pins)
Assembly & Testing of the contacts in the insulator
Positioning and bending/clamping of the pins in the housing
Sorting IO/NIO parts via optical mask and functional high-voltage testing
Fully automatic packaging by Scara robots in trays
Contact Assembly Line for Multi-Pin Connectors
Control unit for steering control
Assembly line for a steering control unit
Key technologies
Application of thermal conductive adhesive by means of a stamp
Dosing
Mounting
Laser cleaning
Laser welding and 3D - control
Caulking
Grouting (PCB)
High temperature tests
Assembly line for a steering control unit
Speed sensor, Position sensor & Parklock sensor
Assembly and inspection Line for position and speed sensors
Key technologies
Feeding partsviaanyfeedersystem
Joining components by hotcaulking/stamping
Cutting / insertion /bendingofcontacts and ICsensors
Resistance welding of contacts
Packaging intrays
Handling via SCARA and 6-axisrobots
Lineartransfersystemforpartshandling
Assembly & test line for sensors
RF Coax Connectors for 5G Network Applications
Automatic Assembly of an RF Coax Connector
Key technologies
Basic system with 6 rotary indexing tables via central drive
Feeding and separation of components
Pre-assembly by screwing in the insulator
Final assembly by joining in outer conductor/body
Multiple tests and control process steps
(optical & electrical)
